Turning Sunlight into Hydrogen Fuel with Solar Water Splitting Cells

Aditya Deshpande
5 min readAug 6, 2023

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Photo by Nuno Marques on Unsplash

Imagine being able to produce clean fuel directly from sunlight and water. That’s the promise of solar water-splitting technologies. They offer a sustainable way to harness the sun’s abundant energy to generate hydrogen for a greener future. There’s awesome potential here, but still challenges to overcome. Let’s get cracking!

How Does Solar Water Splitting Work?

First, what is water splitting? It’s using electricity to break water molecules into oxygen and hydrogen gas. Passing current through water breaks the chemical bonds.

This is called electrolysis. The opposite of fuel cells which combine hydrogen and oxygen to produce power. Electrolysis takes power and separates water into its elements.

Now let’s make it solar. If we power electrolysis with sunlight-generated electricity, voila — we split water using the sun’s energy. The hydrogen produced is a clean, storable fuel.

A solar water splitter has a few main parts. There’s a light absorber, usually a semiconductor, to soak up sunlight. When the photons hit the semiconductor, they energize electrons which creates an electrical current.

This electricity then powers the electrolysis occurring in an electrolyte layer. For this anode and cathode electrodes are needed, plus a catalyst to speed up the water-splitting reactions.

Oxygen bubbles off on the anode side, and hydrogen on the cathode. These gases flow into collection and storage tanks. That hydrogen becomes a sustainable solar fuel!

Photo by Andreas Gücklhorn on Unsplash

Different Flavors of Solar Splitting

Researchers are designing solar water splitters in a few main ways. Each has pros and cons. Sunlight excites electrons in these tiny photocatalysts which then drive splitting at the electrodes.

But efficiency is low — only around 1%. The particles tend to clump up and limit surface area. Still an active field though, as nanotech improves.

Another route uses semiconductor sheets as photoelectrodes immersed in water. Light absorbing semiconductor on one side, catalyst coated electrode on the other.

This photoelectrochemical approach makes direct use of the electric field in the semiconductor. But material stability is a pain point. Corrosion and durability remain issues.

Finally, we have solar panels linked to separate electrolyzer units — PV-powered electrolysis. This modular approach performs better so far. Over 16% efficiency has been demonstrated.

But connecting all the pieces makes it more complex. And the panel cost is high relative to other parts. We need super cheap, efficient PV!

Real-World Solar Hydrogen Systems

Enough chit-chat — let’s see some actual examples! Back in 2003, engineers made a demo system using 100 solar cells connected to electrolyzer plates. It covered 7.5 square meters and produced a whopping 50 liters of hydrogen per hour!

Another sweet project called PECSYS combined CIGS thin-film panels with a polymer electrolyte membrane unit. 10 square meters of panels hooked up to generate hydrogen. It achieved over 10% sunlight-to-hydrogen efficiency — not too shabby!

Siemens built a commercial pilot facility in Saudi Arabia piping in CO2 and using concentrated solar to make syngas, with hydrogen as a main component. Making fuel from the sun!

We’re even seeing home-scale systems emerging. One startup sells a rooftop solar hydrogen generator that uses PEM electrolysis. Just add water and 350 watts of solar panels. Off-grid renewable hydrogen in your backyard!

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Challenges to Overcome

Despite awesome progress, there’s still work needed to maximize solar hydrogen potential. Efficiency, cost, stability, and scaling up are big focus areas.

Materials for semiconductor absorbers and catalysts need improvement. Cheaper alternatives to expensive elements like platinum are key.

Device engineering for large-area systems requires clever thinking — it’s not as simple as making giant lab cells! Making solar hydrogen modular and practical at scale remains tricky.

And driving for ultra-low costs through high-volume manufacturing is easier said than done. But with enough R&D, solar hydrogen can ultimately beat fossil fuels on price.

The Path to Widespread Adoption

So what needs to happen for solar hydrogen to really catch on? A few things could pave the way:

  1. Enjoying falling renewable electricity prices to make electrolysis more affordable.
  2. Strong policy support like subsidies and tax credits to enable scale-up.
  3. Infrastructure for hydrogen distribution, storage, and dispensing everywhere.
  4. Increased public awareness and major corporate investments.
  5. Vehicle manufacturers offering more fuel cell EVs using green hydrogen.

With enough capital and policy momentum, costs will drop as production volumes increase. Solar hydrogen can then finally fulfill its pollution-free potential!

Photo by Nazrin Babashova on Unsplash

The Bright Future of Solar Fuels

Wow, that whirlwind tour of solar water-splitting tech sure was exciting! Here are the key points to remember:

  • Sunlight powers electrolysis to split water into hydrogen without emissions
  • Different techniques exist but have efficiency and stability limits today
  • PV-electrolysis shows the most promise but needs ultra-cheap panels
  • Researchers constantly refine materials and engineering to improve performance
  • For mainstream adoption, costs must fall and infrastructure must grow
  • Green hydrogen can ultimately replace fossil fuels for sustainable energy!

The sun constantly bathes us in ridiculous amounts of energy. Solar water splitting taps into this endless clean power. As the tech improves, our future energy needs can be met sustainably.

The promise of emissions-free hydrogen from the sun, sea, and sky is tantalizing. With brilliant minds at work on solar water splitting, I’m optimistic we’ll get there!

References

Kalamaras, C.M., & Efstathiou, A.M. (2013). Hydrogen Production Technologies: Current State and Future Developments. Conference Papers in Science, 2013, 690627. https://doi.org/10.1155/2013/690627

Buttler, A. & Spliethoff, H. (2018). Current status of water electrolysis for energy storage, grid balancing and sector coupling via power-to-gas and power-to-liquids: A review. Renewable & Sustainable Energy Reviews, 82, 2440–2454. https://doi.org/10.1016/j.rser.2017.09.003

International Renewable Energy Agency (2020). Green Hydrogen: A Guide to Policy Making. https://www.irena.org/-/media/Files/IRENA/Agency/Publication/2020/Nov/IRENA_Green_hydrogen_policy_2020.pdf

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Aditya Deshpande
Aditya Deshpande

Written by Aditya Deshpande

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I have been working in the electrification/e-mobility field for over 4 years working on the development of battery packs from component to system level.

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